Robot bending machine manufacturer: how to reduce the setting time of robot bending machine?

2020-07-31

In the past few years, the sheet metal processing industry has made many technological advances in machine tools and molds.Robot bending machine manufacturersToday, machine tools can punch, cut, and bend at speeds and with precision that exceed expectations. However, no matter how advanced the new technology is, the bending workshop or section of the sheet metal processing plant will encounter some bottlenecks, even the advanced factory is not immune. Although these problems cannot be attributed to a single cause, metal processing plants can make various improvements, which help to shorten the lengthy preparation time, improve production and improve the overall production capacity.

Sheet metal processing plants are now facing a difficult problem: most of the processing tasks are small in batches and strict tolerances. It is common to adjust tooling 15 times per shift, but in many factories, the number of adjustments is far more than that. There are fewer and fewer technicians who are good at preparing for complex bending machines, so most factories rely on operators to prepare and operate the bending machines themselves. The implementation of standard operating procedures helps ensure consistency and reduces the duplication of parts and the resulting material waste. These standard operating procedures not only help to minimize the processing preparation time, but also improve the consistency of the sequential operation of the robot bending machine and reduce the deviation of parts caused by a single operator.Robot bending machine manufacturers

for regular machining tasks,Robot bending machine manufacturersOne of the methods you can use is to prepare a work order ". The preparation work order shall specify in the form of documents the tools and dies used for various purposes and the instructions for specific machining tasks, which shall be used every time the machining task reappears. Loading in the open state: Another important means is to load the tool and mold when the machine is fully opened, thereby providing a more accessible working space for the operator and creating a safer working environment.

Provide more convenient working space for robot bending machine manufacturers and form a safer working environment. Loading in the open state: Another important method is to load tools and molds when the machine is fully opened, that is, load them.

As with the blanking device, the plant should also consider the use of appropriate sequencing and tooling systems. It enables workers to complete regular processing tasks faster and more efficiently. Robot bending machine manufacturers.

Therefore, the operator can quickly change the mold. These systems also help operators complete tasks more independently and efficiently without compromising safety. Auxiliary tool features: Multi-step molding die system includes punch seat, button-operated safety clamp, quick-change 2V die and electric pressing mechanism.

It does not take time to cut the mold to a certain length. Fine grinding dies also reduce or eliminate the need for shim adjustments. The segmented mold is light in weight.Robot bending machine manufacturers, Segmented mold: Precision grinding segmented mold components are manufactured according to the required bending length. Good handling, so it can reduce physical labor and fatigue and reduce the possibility of accidents. In order to extend the service life, the fine grinding mold is also hardened and strengthened.

It is convenient for workers to quickly identify, plan and reorder molds. This information typically includes class number, rake angle, radius, V-groove, length, and tonnage rating. Mold logo: Now almost all the relevant information of laser etching is on the mold. Using an orderly storage system, mold storage: storing molds in groups with cabinets can achieve the dual benefits of improved safety and improved material/tool management.Robot bending machine manufacturersThere is no need to search for custom-length molds in the tool holder. In addition, orderly storage enables managers to monitor the status of molds more vigilantly, thereby ensuring high-quality inventory, identifying mold wear and damage in time, and determining the mode and time of mold replacement.